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Post by Mathis on Apr 4, 2017 0:55:41 GMT
I just purchased a Millright, got it assembled and running, but I'm having problems with Universal Gcode Sender. For example, one time I hit "return to zero" and the x and Y axis went back to the point that I had zerod them but the Z axis went to the top and kept running until I unplugged the machine to stop it because not even closing the connection would stop the motor.
Also, I made a cut, a celtic knot, very pretty, but before making the actual knot, it plunged the router bit deep into the board before backing it out to the cutting depth and making the cut like normal. No where in my design on fusion 360 is there a plunge operation, nor can I find one in the Gcode itself when I read through it. Everything else from the cut came out like I designed it. After flipping the board to attempt the cut on the other side, I manually zerod the machine out using the jog feature on UGS, clicked run program (the same program I had just ran) and it moved totally off the board and tried doing something else before I paused the operation.
Has anyone else had these or similar problems? If so, how did you rectify them?
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Post by delhome88 on Apr 4, 2017 0:59:13 GMT
This is my post, I registered after I posted as a guest.
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Post by aforww on Apr 4, 2017 0:59:53 GMT
I just purchased a Millright, got it assembled and running, but I'm having problems with Universal Gcode Sender. For example, one time I hit "return to zero" and the x and Y axis went back to the point that I had zerod them but the Z axis went to the top and kept running until I unplugged the machine to stop it because not even closing the connection would stop the motor. Also, I made a cut, a celtic knot, very pretty, but before making the actual knot, it plunged the router bit deep into the board before backing it out to the cutting depth and making the cut like normal. No where in my design on fusion 360 is there a plunge operation, nor can I find one in the Gcode itself when I read through it. Everything else from the cut came out like I designed it. After flipping the board to attempt the cut on the other side, I manually zerod the machine out using the jog feature on UGS, clicked run program (the same program I had just ran) and it moved totally off the board and tried doing something else before I paused the operation. Has anyone else had these or similar problems? If so, how did you rectify them? Ive never experienced anything like that. Derek might have an idea though. Do you mind posting the Gcode? |
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Post by delhome88 on Apr 4, 2017 1:05:30 GMT
%
(1007)
(T3 D=6.35 CR=0 - ZMIN=-1 - flat end mill)
G90 G94
G17
G21
G28 G91 Z0
G90
(2D Contour1)
M9
T3 M6
S5000 M3
G54
M9
G0 X-4.943 Y2.423
Z16
Z6
G1 Z2 F1000
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G1 Z2 F1000
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X7.229 Y-35.034 Z-0.814
X7.216 Y-34.97 Z-0.738
X7.206 Y-34.919 Z-0.653
X7.198 Y-34.882 Z-0.561
X7.193 Y-34.859 Z-0.464
X7.192 Y-34.852 Z-0.365
G0 Z16
M9
G28 G91 Z0
G28 X0 Y0
M30
%
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Post by aforww on Apr 4, 2017 1:35:29 GMT
Ok you actually have a couple things going on here that I can see. I'm no expert at Gcode so hopefully Derek can offer some insight.
%
(1007)
(T3 D=6.35 CR=0 - ZMIN=-1 - flat end mill)
G90 G94
G17
G21
G28 You need to turn off G28 in fusion 360. When you hit post process you will see some "yes/no" options on the right side. Change "USE G28" to NO.
G91 Z0 I'm curious about this extra G90 and G91 here. None of my contour Gcode files have these
G90
(2D Contour1)
M9
T3 M6
S5000 M3
G54 You don't have to, but I usually change this to G0 Z10 so that if I forget to raise the Z height, it will do it here.
M9
G0 X-4.943 Y2.423
Z16
Z6
G1 Z2 F1000
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Post by aforww on Apr 4, 2017 1:36:01 GMT
Here is an example of one of mine.
(Box Plate Cutout V2)
(T2 D=3.175 CR=0 - ZMIN=-6.45 - flat end mill)
G90 G94
G17
G21
(2D Contour2)
M9
T2 M6
S15000 M3
G0 Z10
M8
G0 X51.569 Y9.587
Z15
Z2.5
G1 X92 Z1.088 F609.6
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Post by Derek the Admin on Apr 4, 2017 1:45:10 GMT
Hey,
Here to help.
First, the "Return to Zero" button in Universal G Code Sender has a glitch. It should not be used. Instead, use G90 G0 Z0 Y0 Z0. This will do what you want.
Your code has a G28 command and a G54 command that is most likely causing what you describe.
G28 sends it to an intermediate position set by G28.1. If G28.1 has not been established (following a homing cycle) then the position could be anywhere.
G54 selects the G54 work coordinate system. If the G54 system has not been previously designated and isn't the intended coordinate system then you could run into the trouble that you describe.
There are a couple work arounds to this. Fusion 360 is just going to put out the G54 command (You can make it designate another coordinate system, but I won't make things more confusing by getting into that). The best way to avoid this is to edit the code to delete the G54 at the top OR to designate the G54 system as the desired work coordinate system for use with the file. The G54 system can be set by going through your normal work zeroing procedures and instead of typing "G92 X0 Y0 Z0" or pushing the "Reset Zero" button in UGS, you would type in "G10 L20 P1 X0 Y0 Z0". There is a section in Aforww's "MUST READ" thread in the general forum that covers setting work coordinate systems.
You can stop it from outputting G28 commands though. When you click "post process" there is an option lie at the bottom right of that screen. One of those options is to use G28 or not. It you do not intend to designate a G28 position then you should tell that option "NO".
Here's what you should edit the top several lines of the code to say if you don't want to mess with G28 and you don't want to set the G54 origin as your part origin. Here is what it says now (with my comments added):
%
(1007)
(T3 D=6.35 CR=0 - ZMIN=-1 - flat end mill)
G90 G94
G17
G21
G28 G91 Z0 (The G28 is going to send it flying off to an unknown position, maybe even plunged into your stock, if you don't have G28.1 set)
G90
(2D Contour1)
M9
T3 M6
S5000 M3
G54 (The G54 is going to select a coordinate system that you may not have set yet. It will switch away from the zero points you just designated)
M9
G0 X-4.943 Y2.423 (Without a G28 position, you definitely don't want to start from Z0 when you press go, because this will rapid traverse at the top of the stock)
Here is how I'd make it look if you don't want to fool with the G28.1 and G54 setting:
%
(1007)
(T3 D=6.35 CR=0 - ZMIN=-1 - flat end mill)
G90 G94
G17
G21 (Deleted G28 from the next line)
(2D Contour1)
G0 Z15 (I got rid of all those other commands, they were unnecessary and did stuff like coolant controls which obviously get ignored, Added a Z Lift)
G0 X-4.943 Y2.423
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Post by delhome88 on Apr 4, 2017 1:53:19 GMT
 Here you see to knot and the gouge that was taken out of it vs. the rest of the cuts.  This is the flipped side of the exact same piece of wood after I clicked send on the exact same program |
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Post by Derek the Admin on Apr 4, 2017 2:06:42 GMT
It's the G28 or G54 we talk about above causing the plunge.
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Post by delhome88 on Apr 4, 2017 2:36:04 GMT
It's the G28 or G54 we talk about above causing the plunge. Thanks, it took me about 15 minutes of work to upload those pictures to photobucket, I saw what you posted AFTER I uploaded the images. Thanks again. |
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Post by Derek the Admin on Apr 4, 2017 2:50:25 GMT
Not a problem. That's the value of the forum.
Looking forward to seeing all the things you make.
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Post by delhome88 on Apr 6, 2017 3:53:40 GMT
Update: After taking the advice about removing the G28 and G54's, this is the part after being cut. Thanks again for your help. I'll be posting more projects later on in the projects board.  |
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Post by Derek the Admin on Apr 6, 2017 13:15:14 GMT
Good deal bud. Looking forward to your other projects!
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